Winches are available for manual or power operation in a range of capacities, designs, and mounting arrangements. Plan the lift by taking any statutory requirements and the following into account:

• Type of Winch: Manual, electric, pneumatic, or other operation.
• Mounting: Wall, floor, lorry/vehicle, etc.
• Capacity: Required load limit and rope drum storage.
• Speeds & Control: Single speed, dual speed, push button, pull cord, lever, remote, etc.
• Rigging Arrangement: Diverters, pulley blocks, anchorage, suspension points, and imposed loads.

Note: Consult the supplier if the winch is to be used in high-risk areas, exposed to elements (water, steam), hazardous substances (acids, chemicals), or extremes of temperature.

• Condition: Never return damaged winches or ropes to storage. They should be dry, clean, and protected from corrosion.
• Temporary Applications: Remove the rope for separate storage or wind it fully onto the drum and lash in position to prevent damage.
• Left In-Situ: Remove pulleys and wind the rope fully onto the drum. If not possible, position pulleys to protect them from damage and ensure they present no danger to personnel. Isolate any power supply.

• Pre-Check: Do not use defective winches, ropes, or pulleys. Check that mounting/suspension points are secure. Do not use timber bearers.
• Rigging: Ensure sheaves are correct for the size and type of rope, fleet angles are not too great, the rope is not twisted, and the load is free to move. Check operating handles are secure.
• Test Lift: Raise the load just clear and halt the lift to ensure the integrity of the brake and slinging arrangement.
• Speed Control: With manual winches, use only the slow speed to raise/lower loads. With power winches, select a speed appropriate to the operation.
• Brakes: Ensure oil, water, or foreign matter does not contact lined brakes.
• Direction: If the direction of rotation is indicated, the winch must raise the load when turning in that direction.
• Clearance: Check rope and load travel paths are clear. Maintain a clear view to avoid accidents.
• Drum Rules: Do not overwind the rope on or off the drum. Two turns must always remain on the drum (unless manufacturer specifies more).
• Body Safety: Keep fingers, toes, and clothing clear of ropes, pulleys, drums, and other moving parts.