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  • Mechanical Rack Jack Low Profile RJL Type
  • Low Profile Mechanical Rack Jack RJL Type
  • Mechanical Rack Jack Low Profile RJL Type
  • Low Profile Mechanical Rack Jack RJL Type

Mechanical Rack Jack Low Profile RJL Type

No.802002

The H-Lift RJL Low Profile Mechanical Rack Jack is a specialized lifting tool designed for applications with extremely limited ground clearance. Featuring a minimized toe height, this jack can slide under low-set loads where standard jacks cannot fit. It retains the robust mechanical rack-and-pinion design of the standard series, offering reliable lifting power without the need for hydraulics or electricity, making it perfect for precision alignment and heavy maintenance in confined industrial spaces.

  • Low profile toe design for easy access under low-clearance loads
  • Available in lifting capacities from 1.5 tons to 10 tons
  • Dual lifting points allow operation from both the head and the toe
  • Mechanical crank with foldable handle for use in tight quarters
  • Sturdy steel construction with integrated safety catches for secure holding
  • Technical Data

  • Safe Use of Jacks

  • Rack Jack

H-Lift RJL Series Low Profile Rack Jacks are specialized lifting tools featuring an ultra-low toe height for accessing loads with extremely limited ground clearance. With a minimum toe height starting at just 25mm, these jacks are essential for precision machinery moving, installation, and maintenance tasks where standard jacks cannot fit.

Low Profile Mechanical Rack Jack RJL Type
⬇️ Ultra-Low Clearance

Designed with an exceptionally low toe height starting at just 25mm (1.5t) and 40mm (3t-10t), allowing access under equipment with very limited space.

🏗️ Dual Lifting

Capable of lifting loads from both the Head (top) and the Toe (bottom), offering versatility for different industrial lifting scenarios.

🔒 Enhanced Safety

Equipped with Two Safety Pawls and a self-locking mechanism to prevent uncontrolled descent and ensure the load remains secure at any height.

⚙️ Smooth Operation

Features a high-efficiency crank with a folding handle for easy operation and compact storage, providing smooth, controlled vertical lifting.

Q: What is the minimum toe height of the RJL jack?
A: The 1.5-tonne model (RJL015) has a minimum toe height of just 25mm. The 3t, 5t, and 10t models have a minimum toe height of 40mm.

Q: Can I lift the full rated capacity on the toe?
A: Yes, for the RJL series (1.5t to 10t), the jack is rated to lift the full Safe Working Load (SWL) on both the head and the toe.

Technical Specifications

Item No. Capacity (t) Proof Load (kN) Effort to Lift (N) Stroke (mm) Min. Lifting Height (mm) Dimensions (mm) N.W. (kg) Product Code
F (Head) H (Toe) A B C D E G K R
RJL015 1.5 18.4 150 300 25 600 163 206 289 160 55 140 113 225 14.8 802002015
RJL030 3 36.8 280 350 40 735 197 219 316 170 60 150 127 250 23.3 802002030
RJL050 5 61.3 280 350 40 735 189 258 355 200 70 170 127 275 31.3 802002050
RJL100 10 122.5 560 410 40 805 250 318 523 220 86 170 248 300 49 802002100
⚠️ SAFETY REMINDER

Ensure the toe is fully engaged under the load before lifting. Do not exceed the rated capacity. Always operate on a firm, level surface to prevent tipping.

Selecting the Correct Jack

Jacks may be hydraulic or mechanical in operation and are available in a wide range of capacities and designs. Proper selection is critical for safety.

Key Considerations:

  • Type: Hydraulic, ratchet, screw, or journal jack.
  • Dimensions: Capacity, closed height, lifting height, and overall dimensions.
  • Accessories: Toe/claw attachments, screwed ram with locking collar, calibrated gauges for load measurement.
  • Support: Packing materials needed during jacking and to support the load once raised.

Safety Guidelines

Always

  • Store and handle jacks correctly.
  • Inspect jacks before use and before placing into storage.
  • Ensure the surface is level, even, and capable of taking the imposed load.
  • Ensure the jack is positioned so the load is applied in the correct plane.
  • Use packing capable of withstanding loads without crushing.
  • Lift and lower in small stages using support packing to minimize load falls.

Never

  • Never obliquely load (side load) jacks.
  • Never raise the load higher than necessary.
  • Never over-extend the jack beyond its rated stroke.
  • Never leave a load supported solely on jacks (use stands/packing).
  • Never reach under a load supported by jacks.
  • Never work or climb on a load supported by jacks.

Operation & Maintenance

Using Jacks Safely

Multiple Jacks: Most operations require multiple jacks. It is impossible to raise/lower them in perfect unison, causing uneven loading. Ensure jack capacity is adequate to handle load transfer. Keep the load level.

Floor Stability: Ensure the floor can withstand the point load. Use floor plates to spread the load if necessary. Avoid buried cables or pipes.

Contact: The jack head must be in full, firm contact with the jacking point. Use packers to prevent slipping.

Storage & Handling

Store jacks upright with the ram/rack/screw fully lowered to protect them from damage. Remove handles/levers and store separately. Never store damaged jacks.

In-service Inspection

Clean jacks regularly to remove dirt from racks, screws, and seals. Check hydraulic oil levels. Lubricate moving mechanical parts.

Defects to Watch For:

  • Failure to lift or lower; load slipping/creeping.
  • Cracked or distorted body/base.
  • Bent operating levers.
  • Hydraulic: Oil leaks, scored/distorted rams, inoperative release valves.
  • Mechanical: Chipped/worn rack teeth or screws, seized swivel heads.
⚠️ WARNING: Excessive grease on ratchet jacks can cause the holding pawl to stick, potentially dropping the load.

Mechanical Rack Jack (Screw Jack)

Precision Vertical Lifting with Mechanical Advantage
Mechanical Advantage Vertical Lifting Locking System Heavy Duty

Product Overview

A mechanical rack jack, often referred to simply as a rack jack or screw jack, is a mechanical device designed for lifting heavy loads vertically. Operating on the principle of a threaded screw mechanism, it converts rotational motion into vertical movement to raise or lower loads with precision.

Design Components:

  • Horizontal Rack: A bar with teeth along its length.
  • Vertical Screw (Worm Gear): Engages with the rack to drive movement.
  • Crank Handle: Provides the manual input to operate the mechanism.
  • Broad Base: Ensures stability during lifting operations.

Key Features & Benefits

Mechanical Advantage

The threaded screw mechanism allows users to lift heavy loads with significantly less physical effort compared to manual lifting.

Precision Adjustability

Height adjustment is achieved by turning the crank handle. The lifting rate is directly controlled by the speed at which the handle is turned.

Safety Features

Many models include braking mechanisms or locking systems to prevent the load from lowering unintentionally.

Stability

Designed with a broad base and rigid structure to provide maximum stability and prevent tipping during use.

Common Applications

Rack jacks are used when precise, controlled vertical lifting is required:

  • Construction: Lifting structural beams or components.
  • Manufacturing: Positioning heavy machinery.
  • Maintenance: Supporting equipment during repair.

⚠️ Important Limitation: Vertical Use Only

While rack jacks are highly effective for vertical lifting, they are not typically designed for horizontal movement. If horizontal shifting of the load is required, additional equipment (such as load moving skates) or mechanisms must be used.

Maintenance & Care

To ensure safe and efficient operation, regular maintenance is required:

  • Inspection: Regularly check for signs of wear, damage to teeth/threads, or misalignment of components.
  • Lubrication: Keep the screw, rack, and gears well-lubricated to ensure smooth operation and reduce wear.
  • Manufacturer Guidelines: Always follow specific safety recommendations provided by the manufacturer.

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